Saving Money vs Making Money

Recently, I have had many discussions with colleagues about whether or not the primary purpose of Lean is to eliminate waste or to increase value.  I’m a proponent of the latter, where Lean is to increase value with respect for people.  Yes, in order to increase value, waste must be removed from the system, to which, my colleague says, “See, it comes down to eliminating waste.  Besides, that’s easier to understand.” Continue reading

An Overly Simplistic View of PI

Process Identification -> Process Improvement -> Performance Improvement -> Performance Excellence -> Operational Excellence

The journey of Continuous Improvement is long, arduous, and best of all, never-ending.  One could say that is the whole nature of the word “continuous”.  This road does, however, have several checkpoints.  With that said, here we’ll provide an overview of the entire journey, but spend more time at the beginning – because that’s where it all starts!

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The Importance of Proper Definition

The definition of definition is “a statement expressing the essential nature of something.” At least that’s one way Webster defines the word.  But why is a definition so important?  Because definitions enable us to have a common understanding of a word or subject; they allow us to all be on the same page when discussing or reading about an issue.  And while we tend to make sure we properly define our words and phrases so that all understand, how well do we do that with our projects, programs or initiatives? Continue reading

Do ‘Quick Wins’ Hurt Lean Initiatives?

When an organization decides to pursue an improvement initiative (Lean, Six Sigma, etc.), and let’s be honest, they almost always start out as an ‘initiative’ or ‘program’, the organization needs to determine which areas it will apply this new technique in first.  Some will argue that the starting point should be an area that will provide the most benefit to the organization, regardless of the time to complete the initial project.  However, most times, we are told to “go for the low-hanging fruit” in order to show the benefit of the methodology to management.  How often does this backfire? Continue reading

How to Handle a Mistake

A colleague of mine recently had to make that most unpleasant phone call.  He had to call a client just before a board meeting and tell them there was an error in a calculation, that the information provided was wrong, and it would take some time to correct.  Needless to say, the client was not happy.  He delayed the presentation to the board until next month. Continue reading